1968 Camaro project journal for March 2022
3-1-22: I worked on the Camaro today (no surprise). I found a big problem (bummer).
3-3-22: Yesterday afternoon I adjusted the valves and rocker arms. While I was rotating the engine manually with a wrench, there was a loud CLANG. I assumed a piston had hit an open valve. These new performance heads have larger valves than the stock heads. I quit for the day and imagined the worst. I did a bunch of googling and made a list of things to check. To make a long story short, I discovered that the flexplate had two loose bolt and one bolt missing in action. I will be removing the old auto transmission and installing the Muncie 4-speed. So, the old damaged flexplate will be replaced with a good flywheel. I went back to adjusting the valves, this time with no issues.
3-6-22: I have the main part of the Camaro engine done. I still have the cooling system, fuel system, and ignition system to install. Not to mention fan, pulleys, alternator, and power steering pump. I'm still working on the roof. I've filled 22 hail dents and had to redo 5 of those. This roof is really beat up. The goal is to stop the rust and make it look better than it did. For the roof I switched over from spray can paint to roll-on Rustoleum paint. It actually looks better and is easier to apply than spray cans.
3-8-22: I got the old water pump off and the new Weiand installed today. I made another "parts" run.
3-9-22: Got the new fuel pump swapped in only to discover the fittings won't work. Had to run to town again and get two 90-degree hose fittings for the fuel pump.
3-11-22: I spent a couple hours messing with the antenna kit I bought for the Camaro. I'm trying to customize it with an aluminum shorty antenna. Looks like I need to get some more hardware. I also need a couple heater hose 90 elbow fittings. Okay, I’ll have to make another parts run tomorrow morning.
3-14-22: The cooling system is done. I still need to install and wire up the ignition coil. I worked a long time on the fuel system. I have the new fuel pump, fuel filter, and fuel pressure regulator installed. I used stainless steel braided fuel hoses under the hood. I started taking the old rusty gas tank out. I had to spray Liquid Wrench onto the tank strap bolts. That stuff is wonderful, the bolts came right out.
3-15-22: It took most of the day, but I got the new gas tank installed. While the gas tank was out, I crawled under it and wire brushed the underside that is usually inaccessible. Then, I coated it with Rustoleum Rust Reformer. What I didn't have in my parts stockpile was a new fuel line that runs from the gas tank to the engine compartment. I can buy one pre-bent especially for the Camaro ($$$) or just get the universal straight piece of 3/8" tubing from the local parts store and bend it like a true DIY-er.
3-16-22: The Camaro roof has been a problem (rough and rusty) since it used to have a vinyl roof. Additionally, there were about two dozen hail dings that had to filled. I used a rust converter first and then many coats of paint sprayed and rolled on to it. The final coat was a textured Rustoleum and it looked pretty good. I bought a lace tablecloth and used that as a stencil. I think it will be a love it or hate it thing. So far, I like the lace paint job, It’s different and hides imperfections very well.
3-17-22: I got the old fuel line out and made a run to town for new fuel line and hose.
3-18-22: I wanted the main color of the Camaro to be silver metallic like it was originally. I bought a can to try, but I decided the metallic spray paint is too hard to use and doesn't cover very well. I tried a non-metallic silver and a gray. Bleh, I was not thrilled. So, looks like the car will be Arctic White which is the most forgiving Rustoleum color to use (according to Derek of Vice Grip Garage on YouTube).
3-19-22: I took the two front wheels to the tire shop today. Both have slow leaks. The tech put in new valve stems and spent a long time cleaning the aluminum corrosion from the bead area. He finally got them both sealed up. I was told no charge. Cool. I put the wheels back on the Camaro when I got home and worked on bending the fuel lines. I have a little left to finish in the engine compartment. I test painted Arctic White on a couple of body panels. It goes on easy, covers well, and is indeed forgiving. Reckon the Camaro will be white with a black top and black trim.
Test painting a few panels to see how Arctic White looks on the Camaro (not bad).
3-21-22: The fuel system is almost done, just need to run the fuel line under the transmission crossmember. I have a new crossmember made for 4-speeds and big blocks, so I figured might as well pull the old crossmember off to make it simple to route the fuel line out of the way. Easier said than done. That crossmember fought me tooth and nail. Persistence paid off though (some say stubbornness) and a big hammer finally paid off.
3-23-22: I put my long johns on and went out to install the new ignition coil. I made a firewall mounting plate (not hard, just time consuming). The mounting plate uses three existing holes in the firewall. No new holes will be drilled into the car if possible.
3-24-22: I wrapped up work on the ignition system and finished installation of the fuel lines.
3-25-22: I'm finding out that reproduction parts are good when there are no OEM parts available, but you almost always have to do some modification (dang Chinese). I now have the cowl, header, and lower valance panels painted Arctic white (Rustoleum). White is definitely more forgiving than silver metallic. I've determined the Camaro is missing the front bumper. I already knew the vacuum motor and linkage for the hideaway headlights were missing. I had asked Dad about that when I first got the car. He told me the vacuum hideaway headlights didn't work right, so he threw it all into the trash. A complete hideaway headlight kit is about $1,000 nowadays. Thanks Dad.
3-28-22: I bring Camaro parts inside to work on until things warm up. I had a new "in the box" front grille that I bought years ago. So, I worked on taking the old grille apart which is 3 pieces. The plastic center is the new part. I cleaned everything, then polished the chrome trim, taped off the trim, and painted the rest black. This morning I got the hideaway headlight doors dug out and worked on them. I did a trial fit to see how it looks. Then I took it all apart again and went back to installing the front engine brackets and pulleys. I also have the under-hood wiring to unravel.
3-30-22: Still obsessively working on the Camaro.
3-31-22: I went to town today for parts and hardware. Afterwards, I worked on the Camaro. I took the hood off. I plan to sand it down and paint it before I put it back on. With the hood off, I can remove the front fenders to start work on fixing rust and dents. I also have to restore the heater core box since the passenger fender has to be removed to work on it. So much to do, it’s almost overwhelming.
Modern retro looking gauges (NVU 3-in-1) mounted in modified original dash panels.