Car Craft ran a dyno test story on a ZZ502/502 crate engine back in their May '99 issue. I was just looking at this issue a few days ago. Here is what they found on the dyno, including some jetting changes they did which might help you out:
GM Crate Engine ZZ502/502:
- Dyno testing was done through 1 7/8" headers exiting through 5" truck mufflers rated at 400 HP apiece.
- Carb was the GM supplied 850 Holley
- HEI distributer
- Actual compression ratio of this engine is 9.2:1 - GM says it's 9.6:1
- Engine was found to not be knock-sensitive on 92 octane pump gas no matter how much total timing was used during testing.
- With the stock 850 Holley atop the GM dual plane intake using the GM-recommended 36° total timing, the 502 made 582.7 lb/ft @ 4000 RPM and 518.6 HP @ 5500 RPM. They noted the stock jetting was lean, so they bumped up the jetting from the stock #78 primary #82 secondary to #84 primary and # 86 secondary which produced the best power of all the runs at 586.3 lb/ft and 528.1 HP.
On another note, I was leafing through the leatest issue of
Chevy High Performance tonight on the newsstand, and noticed Edelbrock's full-page ad about their "Top-end" kits. They have a complete kit with heads, cam, intake and carb for GM crate engine short-blocks. Up until this latest ad, it was all for small blocks, but what caught my eye is the new top-end kit for the ZZ502/502 short-block. With Edelbrock's single-plane 454-R intake, 24° heads and Performer RPM hyd. roller cam, they claim 611 HP. That's not too shabby I think.