Team Camaro Tech banner
1 - 20 of 23 Posts

· Registered
Joined
·
35 Posts
Discussion Starter · #1 ·
I want to start off by apologizing for a couple of things. One, I have been a member here for quite a few years and used to have a 67 Camaro. I sold that car and have not been active on the forums. Two, I finally decided to do my first full build and decided to go 2nd gen, BUT I ended up going the “other” route and decided to go Pontiac 😳😳! I am starting this thread in the hopes that some guys here may be interested in a 2nd gen restore from the other side of the fence and to be honest for general advice on processes etc as I go along. I have searched all over the internet and this is without a doubt the best group of guys and gals out there for builds/advice/general knowledge and
Camaraderie!

Anyways; I found myself with a lot of downtime and started plugging into the motor trend shows probably way too much. And, long story short they are good at convincing you that you can do. Restore on your own! Lol. Truth be told: I know this is a massive undertaking and I am planning a year to two year process depending on which way I go on certain parts etc to stretch the budget over time. I want to take my time and do this right and have a really nice end product that I can be confident in every day as I am driving. Part of the reason for this is that I have owned a couple of classics and it seems I would always find one or two “hidden” things that I did not appreciate that seemed like cutting corners that could be real reliability problems and big money projects added to the mix down the road. So, I thought to myself, “self, if you want something done you might as well do it yourself from the get go so you know exactly what you have when you’re finished”. I have mulled over this decision for a couple of years and finally decided what the hell, I am going to do it. I am excited to learn some new skill sets by way of skinned knuckles bumps bruises and bruised ego from bad decisions needing to be reworked and fixed etc etc. I am certain this will all be part of the process, but I am hoping that I find the knowledge in this vast group will help guide me to learn from others more often than not.

Anyhow, on to the car. I have fallen in love with 2nd Gen cars and decided that my project was going to be something from that era, and as I started looking I ended up not being able to suppress my inner ******* child that always had an affinity for the trans am 🤣. I spent some time really trying to find a project car that would be as original as possible. My thinking on this is the less molested/re sprayed etc etc, the easier it should be to find structural issues and major rust and rot. I ended up finding a car and inspecting it for a couple of hours and pulled the trigger on it. It’s not a beauty queen by any stretch of the imagination but what I found underneath seems to be a fairly solid car. I went all over the frame rails even tapping with a hammer to see if I would get any flaking rust to fall out of them (it seems the subframe and rails are just carrying surface oxidization and are solid). All of the underside seems original nothing painted or POR 15’d over and no nightmare silicone. All I could see was factory metal and seams with normal weathering from Father Time, the areas in front of and behind the leaf spring mounts are good with nothing appearing to be rusting through or rotted. I am encouraged. I did not want to tear the car fully apart in the mans driveway so after inspecting the big parts that would scare me off (I am looking for as minimal large metal work structural jobs as I can) I decided to make a deal on the vehicle and have it sent to my home. Amazingly, it has its original 350 and it runs and drives fairly nice but, alas it was on the other side of the country from me.

I got the car home, and have begun the process of taking out the interior. Original carpet and factory insulation🤮. Aside from being nasty and dirty from 45 years worth of time I am presently very encouraged by the condition of the rear floor pans and the trunk. I am getting ready to go out this afternoon and get the rest of the front interior out and inspect the inner rockers and front floor pans and fingers are crossed that the front looks like the back! 🤣. There’s a lot of factory interior adhesive and what appears to be silicone on the seams ( I am guessing GM was more interested in speed of manufacturing than looks cause it’s a bit sloppy). I am guessing I need to strip all of this out of the interior and my plan is to find anything that needs to be patched or welded and do that 🤞. Then epoxy prime the entire interior pans and re seam seal to protect the interior shell as I tackle the rest of the car. Any advice on what I should use to strip the adhesive? Orbital sander? Wire wheel?

The car is a 1976 Firebird Esprit 350 2bbl, it was born in Norwood and currently remains in its original Bavarian Cream paint. The plan is to take it all down and address any metal work, re condition the subframe and underbody spray and protect it, and then build back up into a ‘76 “trans am”. It will get new front end suspension and steering, a larger engine either 400 or 455, thinking a 5 speed tremec and a 12 bolt rearend. Anyways, thanks for reading through this so far; hopefully there is some of you out there who are interested in this and happy to give input. Don’t be too mad at me for trading teams! 🤣. I’ll get some pictures up of the car as well.
 

· Registered
Joined
·
35 Posts

· Registered
Joined
·
35 Posts
Discussion Starter · #5 ·
Cool,
Build sheet say's Weiser ID. lol, my mom lives just outside of that little town.

Big Block Pontiac will be cool,


Although some Pontiac Valve covers on an LS would be also. :unsure:
the car was sold there and lived its life in Idaho, I picked it up from Boise....I have considered the LS, but idk, lol, no super firm decisions have been made yet. Just a grand idea so far!
 

· Premium Member
Joined
·
5,635 Posts
Would look cool with the twin snorkel formula hood. It's got the 8.5 corporate rear end. They are plenty strong and most trans am cars came with a limited slip carrier. Cool car.
 
  • Like
Reactions: srode

· Registered
Joined
·
35 Posts
Discussion Starter · #8 ·
I considered a formula car, but I really only liked those early on before they recessed the snorkels up higher into the hood. The 70-73 cars are pretty tough to find especially not in a fully ratted out condition and I didn’t want to get TOO far in over my head.

that being said, I finished removing the interior yesterday and have some pictures of all that. all of my pans are in pretty excellent condition except the passenger front pan. I believe I will likely also find some rot on the cowl under the passenger side windshield as I’m assuming this is were water leaked to get on the pans that way.

277008

277009

277011


after cleaning the area out and further inspecting it, it seems to still be pretty solid. I hit some of
The worse looking areas with the wire wheel and it appears there is a lot of good
Metal left. That being said I need to get to the rest of it to be certain. And just in case non of it is through and I’m not looking at a patch pan there I didn’t want to do it until I have time to prep it all and then prime it so it wouldn’t be sitting bare.

this is where I have a question for all of you gurus. Here is what I have in mind: Is it a good idea to strip this area with the wire wheel then clean it all out with naval jelly? Acid wash? And prime? Is it acceptable to do this process in only the areas around the pans that need it? Or do I need to strip all of the floors to bare metal and re prime the whole thing? I’m not concerned about the amount of time and work (I know this project will be long regardless) I just want to know if I am doing it right and what is overkill. Also, What kind of primer is best in this case? I was thinking epoxy primer but I have seen others do different things. Is it good to simply epoxy prime those areas on the floor if I’m not painting it as well?

i am planning to get this prep work done on the inside and then getting up on Jack stands so I can get the engine out and start working on everything else. I don’t know if this order of things is ideal or not, it just seemed like a logical place to start while I am getting the money together for the big ticket items for the build.
 

· Registered
Joined
·
720 Posts
I have a huge soft spot for 76 as my second car was a 1976 Trans Am. I miss that car. My vote is to get with a guy on TAC who sells a conversion kit for Poncho motors for a 24x crank and 1x cam sensors. Then buy a Terminator X EFI system with an EFI intake and you have a sequential port Pontiac motor with CNP spark.
 

· Registered
Joined
·
35 Posts
Discussion Starter · #13 ·
Well, it’s been awhile. I believe actually coming up on just about a month in so I figured I would share some progress on the car. I work out of town and have spent a couple of weeks time total on the car so far as when I’m working I can’t do evenings with it. That said my goal was to have most every thing stripped and the motor and trans pulled before returning to my regularly scheduled job tomorrow so I could pause and plan my next steps and what to tackle.

278035

278036

278038

The days started out by beginning the removal and inspection process of the front end. fenders, skirts, rad support, bumper, bumper brackets, header panel etc. parts started piling up fast and my wife was surprised how quickly
She lost her garage! 🤣 I then started prepping my engine and trans disconnecting everything for pulling out of the car until I could use a friends hoist. In the meantime, with parts piling up I decided to see what all I would be using from the car in my project and doing some rehab work on those items so I could take them upstairs to a spare room for storage until Time to rebuild to make room for the rest of the lot.

278039

I filled some time doing things like polishing what seemed to me to be perfectly good headlight housings. The one on the left was after 3 rounds of polishing vs the one on the right after two for comparison. (They both look like the one on the left now and are stored with the grill inserts which still need rehab).

I then decided to start rehabbing the metal inside the engine bay such as the fender skirts and radiator support So that I can store those out of the way safely as well. I decided to strip off any oxidization as well as 80 grit sand everything off to bare metal wherever it needed, which turned out to be the grand majority of the skirts just to be safe. ( they were in pretty good shape TBH just old and dirty aside from where the one mates up tothe battery tray, shocker right?). After the sanding and stripping I hit with self etching primer and let it cure over night. After this I sanded as smooth as necessary for an engine bay part and hit it with semi gloss black. I feel like it came out pretty darn nice especially since it was my first stab at it. Tedious work but the juice is worth the squeeze I think.
278040

278041

278043

278044


I still have the radiator support to go but many things have been stored away now for safe keeping.

finally came time to pull the engine and set it and the transmission aside. I had been an observing party to this myself before but never been the foreman of the job. Following the steps, prepping the engine and trans and wiring harnesses etc prior to getting the hoist made it relatively easy honestly. The only thing I’ll say I definitely would do different next time is pull the trans pan enough to drain the ATF prior to tanking everything. I made the poor assumption that putting a pan behind the tranny would catch most fluid during the drive shaft removal, whoops. Needless to say, upon removing the transmission at the bell housing my garage looked like a murder scene and the lovely smelling ATF fluid made things quite difficult like walking around a skating rink. Oh well, thank god for shop floors and pressure washers!!



278046

278047


this is the extent of the project for now, and I am proud to say that the wife has enough room once again to park inside while I am away working (for now anyways 🤣).

upon my return I will tackle the rehab of the radiator support and then finish getting the front subframe off for proper reconditioning, rebuilding all new suspension (thinking tubular arms and coilover system from globalwest). Also will be stripping and addressing any metal work with the cowl and firewall, then eventually on to the underbody etc etc. still staring up at Everest, but thoroughly enjoying the challenge so far!
 

· Registered
Joined
·
35 Posts
Discussion Starter · #14 ·
Been a bit, not certain that anyone was following this anyway, but im doing it for posterity. got the rear end off. finished reconditioning the places on the floor that needed it and next up is dropping the front subframe. will recondition and coat the underside, and do the firewall. then recondition the subframe, build the suspension and steering and get it back to a roller and send to paint and body.
almost time to start dropping the real money I guess 😩🤣

Tire Automotive tire Wheel Motor vehicle Wood

Paint Wood Wall Gas Art

Paint Purple Wood Pink Graffiti

Brown Wood Gas Metal Auto part

Automotive lighting Hood Automotive tire Motor vehicle Automotive tail & brake light

Light Motor vehicle Automotive tire Bumper Gas

Hood Automotive tire Grey Gas Tints and shades

Hood Automotive tire Tire Road surface Automotive lighting
 

· Registered
Joined
·
35 Posts
Discussion Starter · #17 ·
Red gel must be some kind of treatment? I’m curious to what that is?
yessir, good old naval jelly. Worked that into the metal with steel wool, rinse, repeat until the surface treated into the pitting. A lot of grinding, cleaning, sanding, naval jellying, vacuuming etc the past few days. But I count myself luck that especially up by that heater core nothing was rotted all the way through. Hoping the treatments and new primer will protect those areas for some years to come. Just gotta lay down some new seem sealer and in goes the dyna mat.
 

· Registered
Joined
·
35 Posts
Discussion Starter · #18 ·
Well, its been a long time since I said anything on here, figured I would post some more pictures of progress on the Bird. if nothing else, for posterity sake.

I am not much of a welder and being that this is going to be a forever type car once I had everything stripped down and couldn't find much rust issues myself I decided to have a guy recommended by my Pancho group do the body work and paint so that It would come out proper and pretty looking. Good news here was when he got ahold of my car I pointed out the known issues I had found including the front passenger floor and told him how I had handled it. I had simply ground it all out and treated it and covered with primer to protect it in the meantime as it turned into about an 8 month wait to get into the paint shop (one guy and his son, lots of business just word of mouth). Anyways, once it finally went into them they got it all blasted the rest of the way down and I got a phone call asking me where I sourced the car from because rust wise it was, according to him, the best 2nd gen Camaro or bird he had ever started with. He only had two places a couple of inches each that needed metal welded! now that being said, there was a lot more subtle dent work that had been hiding so I probably made up a little bit for the money saved in fabrication and it went into hammer and dolly work anyways.....but c est la vie....lord knows I didn't get into fully restoring a car thinking I would make money! 🤣. in the meantime, I took the subframe off, and had it blasted baked and re powder coated as well as my control arms and got all of my steering/suspension parts and bushings etc and got to work getting all of that done. and the motor build began in the meantime. Pulled the rear end and found that the casing had been welded at some point, probably "ok" but for a rebuild on the rear end I figured I could really fully trust the geometry and I went ahead and sourced a new rear end, tore it apart had it blasted and painted and got to work rebuilding that as well, went with a 3.73 post, and disc brake conversion for the rear. everything is wrapping up at the body shop and now just waiting to get the car back into a bay to start installing and reassembling everything else. some interior things on backorder from legendary, namely door cards and front bucket covers....

in the meantime, enjoy the pictures for the progression that has happened since my last photo bomb...
 

· Registered
Joined
·
35 Posts
Discussion Starter · #19 ·
Motor vehicle Automotive tire Grey Wood Automotive design

Front Subframe suspension and steering prior to removal.

Plant Asphalt Road surface Wood Art

Stripped down and removed.

Tire Car Vehicle Motor vehicle Automotive tire

Car as she sat and waited for months.

White Light Black Table Grey

Everything looking all nice and new after blasting coating and rebuilding control arms etc.

Vehicle Car Hood Motor vehicle Automotive design

Motor vehicle Bumper Automotive exterior Automotive design Machine

Car all Blasted as she started her journey through the body process.

Hood Motor vehicle Automotive tire Automotive design Vehicle

Hood Automotive tire Motor vehicle Automotive lighting Bumper

First primers for body work.

Motor vehicle Automotive design Auto part Machine Automotive wheel system

opted for textured underside as I plan to drive this car as much as I can, plus hell I like the look of it.

Tire Land vehicle Vehicle Car Wheel


Mocking up panels for fitment and metal work...
 

· Registered
Joined
·
35 Posts
Discussion Starter · #20 ·
In the meantime, time for a motor build....'75 Pontiac 400 block, bored 40 over and being built up mildly. nothing crazy here but strong dependable and about 350 horses should make her more peppy than stock as still fun as hell.

Wood Automotive tire Sleeve Building Engineering


Motor vehicle Gas Machine Electrical wiring Metal


Automotive tire Motor vehicle Bicycle part Rim Automotive design


Automotive tire Wood Engineering Building Machine


Tire Wheel Automotive tire Automotive lighting Motor vehicle


Rear end once rebuilt and ready to go.

Automotive tire Gas Tire Tints and shades Motor vehicle
 
1 - 20 of 23 Posts
Top