Cant stress this enough. You can play with a carb for hours and get it just OK if the transfer slots are over exposed but if they are correct it should start and idle like its fuel injected.
Thanks. I got them correct, now. The real issue was the 4160 6619 has that goofy reverse idle circuit. The idle mixtures screw make it leaner as the screws come out. Richer in, leaner out, the opposite of what everyone expected.
I would think that 670 would be a good carb for your 350. Throttle bores are the same as the 600 warrior and it worked great for me. Plus it has quick change VS spring cover, 4 corner idle mixture screws, electric choke which I really miss (simple hook up to your fuse block). Dont know what trans you currently have but if it is an auto 700R you could need another $70 worth of hardware to hook up the linkage according to Holley, which they have. No its not too big, ventury bores being 600 venturis, the purple VS spring installed will not fully open secondaries until 6950 rpm, which I dont think you are going to see. The yellow or yellow short spring will both fully open around 5700 if you so choose to try later. Plus Holley says you get the kit of VS optional springs with this carb if I read that correctly.
CFM estimated
Engine CID x max rpm/3456 x Ve = cfm potential
Ve is volumetric efficency. Holley considers most hi perf engine = 85%, full modified racing engines 95%, smog motor low perf 75%.
So 350 cid x 6000 rpm/ 3456 x .85 Ve = 516 cfm. I assumed 6K redline, 350 hyd flat tappet cam street motor. Remember the purple spring is never going to fully open second secondaries for another 950 rpm beyond that and doesnt start opening until 1915 ish. Assuming the secondary actuation is linear, and I dont know it is or not, at a 6K redline at WOT (wide open throttle) your secondaries will only 80% open. Which would mean in theory to me 20% of cfm capabilty is left on the table, so 670 x .80% = 536 cfm @6K & WOT w/ purple spring.
Maybe some others can chime in here to confirm or correct.
If this is correct 536 cfm is what you can expect to deliver and 516 cfm is what Holley formula feels is required for 350 w/6K redline & .85 Ve. So seems like a good fit.
OK. Here's where I am: The car is/was running great (the front accelerator pump linkage needed a slight adjustment, and I could tell it ran better) but I decided to look inside the carb to see what was in there, just for fun. (I can always get a new carb later.) People on here suggested maybe putting a new PV in—just in case the backfiring damaged it (I probably should have left a sleeping dog lie, but I may never have another opportunity to put my old and newfound knowledge to use.) The car pulls a steady 16.98" vacuum at idle (so I'll say 17) and I bought an 8.5 PV just to see it there was a difference.
Expecting to see a 6.5, it has 7.5 power valve, so one step up may not be too noticeable either way.
The blue front bowl gasket has a little tear in it, but that may have happened when I removed the front bowl (it kind of popped off) but I have a new spare.
Here's the problem: I put the new PV in and I'm trying to put it all back together. When the front bowl popped off, the front to rear fuel transfer tube obviously popped out too along with the o-ring. Now I'm trying to get the tube back into the rear bowl, but I'm not sure how the get it all to go inside that opening in the rear bowl. It doesn't want to go in with the o-ring on the tube. Is there a trick? Should I just work the o-ring in by itself first?
Also the tube is kind of loose in the front bowl with the whole thing off. Can I assume that's normal? I also ordered a quick-change secondary spring set. I haven't done that yet, but in my test-drive I tried the paper-clip trick and at WOT up a steep incline thinking that would be more load on the engine, after about a 4200 rpm run, the paper clip only moved about 1/16" I didn't expect it to go much further since a black spring is pretty stiff—unless the rebuilder changed that too based on his experience.