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How difficult is it to fix the fuel gauge issue in my 67?

4.1K views 30 replies 11 participants last post by  jwbavalon  
#1 ·
I assume it's a sending unit issue which means I'll have to drop the tank. Is this as big of a pain as I'm thinking it will be?
 
#5 ·
Why are you assuming it's a sender issue ?.

While it could be the sender there are also chances it is something else and/or you might have multiple issues.

Do a search on he site and read up on ways to troubleshoot the circuit.

After all, you know that once you do drop the tank, the issue(s) will be somehwere else.

Jim
 
#6 ·
Start with this trouble shooting guide.
 
#8 ·
First step. See what gage reads before working on system. Find the ground wire from sender and remove it from structure. Clean up ground point and the ground wire terminal to ensure a good ground can be made. reconnect wire to structure and tighten securely. Spray sealant or paint over the connection. Then see what gage reads. Report the results.
 
#9 ·
If you are having issues with the gauge lights also it could be the gauge cluster ground. The center strap may not be grounded properly. My fuel gauge would work until I turned the headlights on, and then it would move to empty. The dash lights were also dim. You can add a piece of wire to one of the screws on the metal part of the back of the gauges and ground the other end to the steering column support. I did that and all is good.
 
#10 ·
Another option and tool for your tool box if you don’t already have one laying around is a cheap parts store fuel gauge. You can test right in the trunk
Then you’ll know if it’s in the tank or wiring going forward.

ive done that, but also have a few gauge sets in the garage to test with.
 
#18 ·
That is basically what mine did. I would try grounding the cluster first. Try loosening and retightening the center screw in the cluster/gauge housing that is right above the steering column. Be sure not to over tighten as it may crack your plastic housing. If that doesn't work try the piece of wire like I suggested in the earlier post.
 
#20 ·
Headlights pulling that much power and changing gage reading seems to be indicative of a grounding issue. Make sure the battery ground is perfectly clean and tight. Then clean up sender ground, then clean up instrument panel grounding. This is in order of easiest to accomplish and all these will affect the symptoms you have.
 
#30 ·
Yes, good progress made.
I suggest going into the trunk and find the tan wire wire and split the connection.
Using an ohmmeter, measure resistance in reference to ground and ensure the sending unit is working, 0 to 90 ohms.
Next would be connecting a 50 ohm resistor between the ground screw on structure and tan wire into body harness and ensure fuel gauge indicates approximately half tank.
If leaving ign switch ON, disconnect dist lead from coil - post, iif point set (OE) distributor is being used.
 
#31 ·
Good one Vega$69, Reminds me of the time I'm returning from a car show in my '71 Opel GT. It was a sunny day and all was good till the tach dropped to zero and the car coasted to a stop. Luckily my hazard lights worked. The tow truck guy asked if it was out of gas. Of course not, the gauge reads 1/2 full. The next day after doing a thorough check and finding no faults, added a few liters of fuel. It started right up. With a full tank, the gas gauge read 1/2 full.